Nitrogen is used for many industrial processes and having a safe and inexhaustible supply of on-site generated nitrogen gas is convenient and beneficial for metal industries.
The on-site gas generation is preferred in the metal hardening process. Metals and alloys are heat-treated to enhance their strength as well as resistance to wear and corrosion. Several hardening techniques utilize nitrogen.
In all these applications, Ved Firms’ nitrogen generator is a cost-effective alternative to other nitrogen gas sources, with no on-going costs. It is also a safer alternative that eliminates the handling of high-pressure cylinders or cryogenic gas tanks. Production downtime is minimized due to the permanent availability of an on-demand nitrogen supply. Ved Firms give manufacturers increased control over flow rates and require minimal maintenance.
Our PSA generator supplies nitrogen for optimum purity (97% to 99.999%) and reliability. VedFirms gives manufacturers increased control over flow rates and requires minimal maintenance.
For more information on our nitrogen generation system, please call us today.
Ved Firms, Thakurdas Gin Factory, Mondha Road, Chatrapati Sambhaji Nagar, Maharashtra – 431001
Yes. PSA nitrogen generators are designed for continuous 24/7 industrial operation. They provide a stable supply of high-purity nitrogen for uninterrupted heat treatment and manufacturing processes.
The ideal nitrogen purity depends on the heat treatment process, but most applications require between 99.9% and 99.999% nitrogen. Higher purity levels help achieve better product quality and process consistency.
Nitrogen displaces oxygen inside the furnace, creating a protective atmosphere around the metal. This minimizes oxidation, discoloration, and scale formation during high-temperature processing.
Yes. A PSA nitrogen generator provides a continuous on-site nitrogen supply at a lower long-term operating cost than cylinders. It also improves productivity by eliminating cylinder replacements and delivery interruptions.
Nitrogen is commonly used in vacuum furnaces, continuous furnaces, batch furnaces, brazing furnaces, annealing furnaces, and bright hardening furnaces. It helps maintain a controlled atmosphere throughout the heat treatment process.
A PSA nitrogen generator separates nitrogen from compressed air using Carbon Molecular Sieve (CMS) technology. The generated high-purity nitrogen is then supplied directly to heat treatment furnaces and production equipment.
When selecting a nitrogen gas plant, consider nitrogen purity, flow rate, operating pressure, energy efficiency, future production requirements, and maintenance needs. Choosing the right system improves productivity and reduces operating costs.
Nitrogen reduces production costs by preventing oxidation, reducing rejected parts, improving process consistency, and eliminating recurring cylinder or liquid nitrogen expenses. This results in higher productivity and lower manufacturing costs.
